Label Inspection System



Our clients can avail from us Label Inspection System. The Vision System is used in Production line for the 100% quality assurance. It inspects for visible defect in the product/printing at high speed. Vision Inspection is completely replacing Manual inspection using higher accuracy and higher speed compare to Manual Inspection.

Applications
This system is mainly used for quality assurance in Pharmaceutical Industry, Food & Beverage Industry, Cosmetic Products Industry, Printing Press Industry, Packaging Industry etc. The different applications of system includes :
  • To verify Label Pattern and Color Verification
  • To check and verify OCR (Optical Character Recognition), Barcode, Pharmacode, 2D code on Label. These OCR contains the detail of the product like Batch no., M.R.P., Manufacturing Date, expiry date etc.
  • To check & verify the Numbers (Digits/Characters) at the time of Printing on Scratch-Cards, Recharge Vouchers, ATM/Debit/Credit Cards, Lottery Coupon, Application Forms etc.
  • Most useful to âTrack N Traceâ system which has been recently made compulsory in many countries for Pharmaceutical Products
  • To verify the Printing Quality

Technical Specifications
  • It is totally customized solution according to different application and products.
  • This system includes following hardware :
    • High Resolution Ethernet Camera
    • Mega-Pixel Vision Optics
    • High Intensity Illumination
    • Industrial PC with high Configuration
    • Sensors
    • Air/Piston based Rejection System
  • The system is having Software for making decision according pre Defined Criteria.
  • We have VISION PHARMA PLUS software. The software is designed especially for Pharma, Beverage, Cosmetic Products and Printing industries.
  • Camera, Optics and Illumination are used mainly for grabbing image of moving object on conveyor belt at high speed. Then camera transfers image to the Industrial PC(I-PC).
  • Sensor is used to synchronize vision system with machine.
  • There is software in the I-PC, processes and inspects particular image of the product/object and check that inspection criteria are fulfilled or not.
  • If product is failed to fulfill pre-defined inspection criteria, Software generates Rejection signal and transfers that signal to Rejection system so that product is rejected and stores values or images in report file which can be rejected.
  • Rejection System may be Air based or Piston based, depending upon weight and dimension of product. On receiving rejection signal, rejection system rejects/sorts particular defective product from production line.
  • Particularly the printed data may be fixed(static), incremental variable, Random variable etc.
  • In case of Static data, the data is fed once at the time of starting the batch. For Incremental data, data is fed once in the software and increment counter is kept in the software so at every product the counter increased and compare with the data from label. And in case of variable data (specially used in Recharge Voucher, ATM/Debit/Credit Card), the database is loaded in the Software same as in the printer and make it verified with data printed on every card.

Industries Where This Product Is Used
  • Pharmaceutical product manufacturer
  • Pharma Machinery Manufacturer
  • Beverage Machine Manufacturer
  • Beverage Manufacturer
  • Pharma Row Material Manufacturer
  • Printing Press Industry
  • Scratch Card Machine Manufacturer
  • Scratch Card Printing Press Industry
  • Cosmetic Product Machine manufacturer
  • Sticker Label Printing Industry
  • Cosmetic Product Manufacturer

Features
  • Machine Vision System is PC based Industrial Automation that is used for 100% Quality Assurance at very high speed.
  • Machine Vision System is throughout consistent during the work.
  • No energy decay.
  • 24 Hours availability without failure
  • Closed loop control with maximum accuracy
  • Plenty of data saving and fetching
  • High frequency Measurement
  • Very law maintenance cost and handling charge