Non-Contact Measurement System

Non-Contact Measurement System manufactured, exported and supplied by us is widely used for different purposes. The Vision System is used in Production line for the 100% quality assurance. It inspects for visible defect in the product at high speed. Vision Inspection is completely replacing Manual inspection using higher accuracy and higher speed compare to Manual Inspection.

Applications
This system is mainly used for quality assurance in Automobile Industry, Electronics Industry and Automotive Industry. The different applications of system includes:-

• Gear Inspection in Automobile
• Piston Assembly Inspection in Automobile
• Valve Assembly Inspection in Plastic/Auto Parts
• Disk Brake Inspection
• Injection Die Inspection
• Pin presence/Absence in Electronics Chip
• Ball Bearing Inspection
• Needle Bearing Inspection
• Roller Bearing Inspection
• Casting Inspection
• All kind of measurement like Linear Dimension, Angular Dimension etc.
• To verify any pattern of the automotive part
• Presence/Absence of parts in Electronics/Auto Products

Technical Specifications

• It is totally customized solution according to different application and products.
• This system includes following hardware :
  
  • High Resolution Ethernet Camera
  • Mega-Pixel Vision Optics
  • High Intensity Illumination
  • Industrial PC with high Configuration
  • Sensors
  • Air/Piston based Rejection System
• The system is having Software for making decision according pre Defined Criteria.
• We have VISION MATCH-IT software. The software is designed especially for Automotive/Plastic/Automobile/Electronics Industry.
• Camera, Optics and Illumination are used mainly for grabbing image of moving object on conveyor belt at high speed. Then camera transfers image to the Industrial PC(I-PC).
• Sensor is used to synchronize vision system with machine.
• There is software in the I-PC, processes and inspects particular image of the product/object and check that inspection criteria are fulfilled or not.
• If product is failed to fulfill pre-defined inspection criteria, Software generates Rejection signal and transfers that signal to Rejection system so that product is rejected and stores values or images in report file which can be rejected.
• Rejection System may be Air based or Piston based, depending upon weight and dimension of product. On receiving rejection signal, rejection system rejects/sorts particular defective product from production line.

Industries Where This Product Is Used

• Electronics Product Manufacturer
• Plastic Industry
• Auto Parts Manufacturer
• Machine Manufacturer for Automobile, Electronics, Automotive industry
• Automobile parts and Assembly Manufacturer

Features

• Machine Vision System is PC based Industrial Automation that is used for 100% Quality Assurance at very high speed.
• Machine Vision System is throughout consistent during the work.
• No energy decay.
• 24 Hours availability without failure
• Closed loop control with maximum accuracy
• Plenty of data saving and fetching
• High frequency Measurement
• Very law maintenance cost and handling charge