Non-Contact Measurement System manufactured, exported and supplied by us is widely used for different purposes. The Vision System is used in Production line for the 100% quality assurance. It inspects for visible defect in the product at high speed. Vision Inspection is completely replacing Manual inspection using higher accuracy and higher speed compare to Manual Inspection.
Applications
This system is mainly used for quality assurance in Automobile Industry, Electronics Industry and Automotive Industry. The different applications of system includes:-
Gear Inspection in Automobile
Piston Assembly Inspection in Automobile
Valve Assembly Inspection in Plastic/Auto Parts
Disk Brake Inspection
Injection Die Inspection
Pin presence/Absence in Electronics Chip
Ball Bearing Inspection
Needle Bearing Inspection
Roller Bearing Inspection
Casting Inspection
All kind of measurement like Linear Dimension, Angular Dimension etc.
To verify any pattern of the automotive part
Presence/Absence of parts in Electronics/Auto Products
Technical Specifications
It is totally customized solution according to different application and products.
This system includes following hardware :
High Resolution Ethernet Camera
Mega-Pixel Vision Optics
High Intensity Illumination
Industrial PC with high Configuration
Sensors
Air/Piston based Rejection System
The system is having Software for making decision according pre Defined Criteria.
We have VISION MATCH-IT software. The software is designed especially for Automotive/Plastic/Automobile/Electronics Industry.
Camera, Optics and Illumination are used mainly for grabbing image of moving object on conveyor belt at high speed. Then camera transfers image to the Industrial PC(I-PC).
Sensor is used to synchronize vision system with machine.
There is software in the I-PC, processes and inspects particular image of the product/object and check that inspection criteria are fulfilled or not.
If product is failed to fulfill pre-defined inspection criteria, Software generates Rejection signal and transfers that signal to Rejection system so that product is rejected and stores values or images in report file which can be rejected.
Rejection System may be Air based or Piston based, depending upon weight and dimension of product. On receiving rejection signal, rejection system rejects/sorts particular defective product from production line.
Industries Where This Product Is Used
Electronics Product Manufacturer
Plastic Industry
Auto Parts Manufacturer
Machine Manufacturer for Automobile, Electronics, Automotive industry
Automobile parts and Assembly Manufacturer
Features
Machine Vision System is PC based Industrial Automation that is used for 100% Quality Assurance at very high speed.
Machine Vision System is throughout consistent during the work.