Vial Inspection System

We are engaged as one of the well reckoned Manufacturers, Exporters & Suppliers of Vial Inspection System. Our Vial Inspection Systems are widely used in many industries for accurate quality checks and our clients have always given a positive feedback regarding them. Vial Inspection Systems can be availed at market leading prices by us.

Applications

• The different applications of system includes
• To identify any foreign particles, dust, glass particle, small creatures etc. in bottle/vial after washing process.
  
• To check filling level of Liquid or Powder in bottle/vial.
• To check presence/absence of cap/seal on vial and also to check position of cap.
• To verify presence/Absence of the Label on Bottle/Vial.
• To verify Label pattern matching and color matching.
• To check and verify OCR, Barcode, Pharmacode, 2D code on Label. These OCR contains the detail of the product like Batch no., M.R.P., Manufacturing. date expiry date etc.

Technical Specification

• It is totally customized solution according to different application and products.
• This system includes following hardware :
  • High Resolution Ethernet Camera
  • Mega-Pixel Vision Optics
  • High Intensity Illumination
  • Industrial PC with high Configuration
  • Sensors
  • Air/Piston based Rejection System
• The system is having Software for making decision according to pre Defined Criteria.
• We have VISION PHARMA PLUS software. The software is designed especially for Pharma industries.
• Camera, Optics and Illumination are used mainly for grabbing image of moving object on conveyor belt at high speed. Then camera transfers image to the Industrial PC(I-PC).
• Sensor is used to synchronize vision system with machine.
  
• There is software in the I-PC, which processes and inspects particular image of the product/object and checks that inspection criteria are fulfilled or not.
• If product fails to fulfill pre-defined inspection criteria, Software generates Rejection signal and transfers that signal to Rejection system so that product is rejected and stores values or images in report file which can be rejected.
  
• Rejection System may be Air based or Piston based, depending upon weight and dimension of product. On receiving rejection signal, rejection system rejects/sorts particular defective product from production line.

Brief about the product

• The Vision System is used in Production line for the 100% quality assurance. It inspects for visible defect in the product at high speed.
• Vision Inspection is completely replacing Manual inspection using higher accuracy and higher speed compare to Manual Inspection.

Industries Where This Product Is Used

• Pharmaceutical product manufacturer
• Pharma Machinery Manufacturer
• Beverage Machine Manufacturer
• Beverage Manufacturer
• Pharma Raw Material Manufacturer

Benefits

• Machine Vision System is PC based Industrial Automation that is used for 100% Quality Assurance at very high speed.
• Machine Vision System is throughout consistent during the work.
• No energy decay.
• 24 Hours availability without failure.
• Closed loop control with maximum accuracy.
• Plenty of data saving and fetching.
• High frequency Measurement.
• Very law maintenance cost and handling charge.